Technical Categories


 (somewhat follows the structure of
1978 Ford Factory Manuals)

General comments about finding parts
 for your Glassic

Major groups -

Chassis
Engine
Electrical
Body
 

 

THIS IS A PARTIAL LISTING AS
ALL TECHNICAL TOPICS ARE BEING MOVED HERE

As of 4/6/08 all of the technical subjects in the comprehensive A-Z index have migrated to this structure.
 The comprehensive A-Z index has non-technical items also.

This is an attempt to organize of the Technical info on the Annex website. It begins with the 1978 Ford factory manual layout and numbering system - and then was modified to suit our needs -- Suggestions  to GlassicAnnex@aol.com are welcome.

  use <ALT>S to find more of the same word

 

Chassis

Item  number  General or all  International Ford to 1974 Replicar 1976-81
Identification codes Group 10

Finding the VIN

year by year chart of model changes

VIN & year sometimes don't agree

4 generations of Glassics

     
Car specifications (from sales literature)     1966    68-70 est. 72 est.    1973 Late 1970's
Restoration projects - in depth articles and photos (See "Body", Group 40)          
Frame - (See "Body", Group 47-01)       underneath views of a 1973 underneath views of a 1978 & '81
Wheels, tires, hub, and bearings Group 11         
General wheel and tire service 11-01

X

     
Wheel hubs and bearings 11-10        
Wheels and tires 11-02 tire size calculator link

wheels, wheel swaps and Tire pressure

    from a T-Bird
4 to 5 lug, etc.

Different tire size and rims on a '78 also spare tire size issue

Spare tires and mounts 11-22   Spare under the car    
           
Brakes Group 12        
Drum brakes 12-33 X parts came from & power booster added rear brake line problem
Brake parts used on a '74
brake line problem
Disk brakes 12-44     master cylinder part number

Some part #'s for a 1981

           
Steering Group 13        
General steering ("front end") 13-01

X

what kind were used

4 generations of Glassics

  king pins - pinion angle
sloppy steering fixed
with reinforced bracket
steering rack - Pinto
Some part #'s for a 1981
Power steering 13-46       Filter, Power Steering
Manual steering 13-32   steering box used  
Power steering pumps 13-51        
Steering column 13-03   not a direct replacement Chevy swap switched to floor shift
Steering linkage (see also #13-01 above) 13-20       vibration damper improves steering
Steering wheel 13-55     photos 1973, 1974 & 1978
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Suspension Group 14        
General suspension 14-01 4 generations of Glassics

Some insights from the builder

  rough ride fixed  
Front suspension - leaf springs 14-03    

avoiding a shimmy

lowering the front

removing spring leafs

Front leaf springs converted to coil over

 
Front suspension - coil springs 14-06        
Rear suspension - coil springs 14-32        
Rear suspension - leaf springs 14-30     not Ford rear springs  
Shock absorbers 43-55     replacement shocks
           
Driving Axles and driveshaft Group 15        
Drive shaft 15-01     universal joints or
u-joint part numbers
 
Rear end - Axles 15-55 u-joint failure   Rear end tag codes

gear ratio and AOD trans.

Under car pictures (See "Body" Group 47)   4 generations of Glassics      
           
Clutch and manual transmission Group 16        
General clutch service 16-01        
Clutch linkage 16-03        
           
Automatic transmission Group 17        
General transmission service 17-01        
C-4 automatic 17-05        
Shift control linkage 17-02   Floppy/loose handle on floor shifter fixed   switched to floor shift
Modified / swapped 17-50      

AOD transmission

           
           
Noise, vibration and harshness Group 18        
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81

 

Engine

Item  number  General or all  International Ford to 1974 Replicar 1976-81
Identification codes Group 20 year by year chart of model changes      
Car specifications (from sales literature)     1966    68-70 est. 72 est.    1973 Late 1970's
           
Gasoline engines - Group 21         
4 cylinder International 21-04 device measures horsepower

motor mounts

 part #'s  for a '71

swap to a V-8?

pics of a V-8 swap

   
4 cyl - belts & hoses (also try the specific component - like radiator) 21-04-01        
8 cylinder 302 21-08 device measures horsepower  

origin of the Glassic Ford engines

Identifying the yr & casting numbers

calibrating the engine motor mounts

engine photos car  # 1254

8 cyl - belts & hoses (also try the specific component - like radiator) 21-08-01       some part numbers

Some part #'s for a 1981

Modified / swapped engines 21-35        
           
Ignition system Group 23        
General ignition service 23-01   1967 parts in a '71   Ignition Module
Spark plugs, wires, distributor 23-54    part #'s  for a '71    
Modified / swapped ignition setups 23-55        
           
Fuel System Group 24        
Air cleaner and duct systems 24-41   modified    
Carburetor 24-08     leaky carb fixed by an amateur- incl part #s  
Fuel filter 24-51        
Fuel pump 24-30    part #'s  for a '71    
Fuel tanks and lines 24-50

gas tanks, general

sending unit

sending units and gas gauge

engine running problem: fuel line issue

repair filler neck

sending unit adapter

   
Throttle linkage 24-60     gas pedal  
           
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Exhaust system Group 26        
General exhaust system 26-01        
Mufflers, manifold, tailpipes, headers 26-55       dual exhaust added to a 1978
           
Cooling (& lubrication) system Group 27        
Fans 27-06       a fan shroud added
Radiators - hoses - see also engine (above) 27-56 homemade overflow tube also modified filler tube   radiator part # for a 1973

part #s hoses

Thermostat part #

replacement - also aluminum radiator for a 1981

Water pump 27-66     get the right pump replaced with high output
Cooling system issues / overheating 27-01

multiple solutions

Water pump crud - look at this one on a  low-miles car

    a fan shroud added
Oil filters 26-76      

X

           
Starting system Group 28        
Starting systems 18-01        
           
Emission controls Group 29        
Engine diagnosis and service 29-02        
Electronic Engine control (EEC) system 29-08        
Item  number  General or all  International Ford to 1974 Replicar 1976-81

 

Electrical

Item  number  General or all  International Ford to 1974 Replicar 1976-81
Identification codes Group 30 year by year chart of model changes      
General electrical issues / fuses 30-55 wire colors   battery drains overnight
Starter issue (a short)  in a 78 solved
Windshield wipers, horn, radio, etc. (See "Body" - Group 48)          
Charging system Group 31         
Alternator (see Engine, 4 or 8 cyl. for belts) 31-40     converting to a 1-wire  
Batteries / cables 31-02 starting a car with a dead battery     battery under the car inconvenient
Charging system 31-01        
           
           
Lighting system Group 32        
Lighting system, general 31-01        
Headlamp system (headlights, headlight bar) 32-02 polishing headlight bar    

headlight switch cuts off and on

Cowl lights 32-55

originals were non-functioning

   

lenses

Interior lamps 32-60        
Parking rear and marker lamps 32-20        
Turn signal & hazard flasher 32-40        
           
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Instruments and controls Group 33        
Charge indicator - ammeter 33-11        
Fuel indicating system 33-20

sending unit

sending units and gas gauge

     
Ignition switch 33-70        
Instrument cluster - general
 (see also Body, interior, dashboard - Group 45-06)
33-50 custom '32 cluster

Digital instrument panel

Scout instruments used in Glassics wires all the same color

Pictures of behind the dash wiring

Oil pressure indicator 33-31        
Speedometer 33-01       speedometer cable
Tachometer 33-03        
Temperature indicator 33-40        
Item  number  General or all  International Ford to 1974 Replicar 1976-81

 

Body

Item  number  General or all  International Ford to 1974 Replicar 1976-81
Identification codes Group 40 year by year chart of model changes

Identify a Glassic, Shay replica and real Model A

4 generations of Glassics
 

     
Restoration projects - in depth articles and photos 40-01   Car # 144

Car # 189

Car # 838 the "McWreck"

Car # 982

Car u004

Car # 1017

Car # 1290

Cleaners, polish, restoration supplies 40-50 metal, whitewall and plastic window cleaners      
Seats Group 41        
Front seats 41-07

leg room - roadster

Some replacement seats

  Escort seats in a '73  
Rear seats 41-14       removing rear seat back
Rumble seats 41-51        
Seat tracks 41-01        
Seat and shoulder belts 41-50        
           
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Window glass and mechanisms Group 42        
Front door window (side curtains) 42-07 where to get them

Homemade hard windows

electric windows added

  side curtain pictures
Quarter window (wind wings) 42-33 buy and install them      
Rear window - convertible 42-55        
           
           
Stationary window glass Group 43        
Windshield 43-01        
Windshield posts (Stanchions) & frames 43-55 info about

pins to secure top to windshield

Securing the top at the windshield

     
           
Doors, hood, trunk and tailgate Group 44        
Door, hinge, weatherstrip, latch, lock
(see also 45-03 below)
44-06 door, built from scratch

outside handles, where they came from

inside door handle added

hinge area improved

inside door "popper" added

outside handle repair

Hood, hinge, latch 44-01

rubber tips for latch

modified: quicker removal of side panels

adapting stainless hold down latches

Latches & straps hold down hood with no sides.

1 piece changed  to split hood

 butterfly hood car 433

extend body trim onto the hood

  photos car #1254
Trunk 44-41 staining vinyl trunk

build a trunk out of plywood.

     
Luggage rack 44-56        
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Interior trim Group 45        
Carpets & floor mats 45-26        
Dashboard 45-06 custom, aluminum

custom, oak

another oak dash

Glove box added

     
Door trim (see also 44-06 above) 45-03 sill plate made from oak

reproduction VIN tag

  arm rests added views with inside panel removed
Floor console 45-31        
Interior accessories 45-55

owners manual
left foot rest

GTECH Pro device measures horsepower

     
           
Top and exterior finishes Group 46        
Sun roof and Moon roof 46-05        
Tops  (see 42-07 for side curtains) 46-01

pins to secure top to windshield

where to get one

non-standard tops

build a fiberglass Phaeton top

ideas and issues building a hard top

Hang up your top in the garage

procedure to lower the top

Roadster soft top sunroof

  close up top photos '73 & 78 Phaetons
Top boot 46-02      

pics to make a pattern

Top frames 46-03 2 ways to brace or stiffen  the top

pins to secure top to windshield

Securing the top at the windshield

Where the top frames came from originally

front edge shaped with wood close up photos '73 & 78 Phaetons

top frame-close-up reference pics 1973

Top lowering procedures & Top frame photos of Phaetons
Body finishing -paint, colors 46-55 restoring the finish

blue coat primer to find high and low spots

adding pin stripes

coloring, restoring vinyl

     
Tonneau covers (not original equipment) 46-66 made for a Roadster

for a Phaeton

     
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81
Body shell, Exterior trim , frame and underbody Group 47        
Frame 47-01     X
Bumpers 47-54    

Model A style bumpers

Fenders 47-56        
Running boards 47-57 replacement      
Underbody views 47-55       Underneath views car 1254
Grill shells 47-66

Changing to a '32

Change to metal

replacement mesh insert

   

grill apron change

Exterior accessories 47-77

car covers

     
     Hitches, towing 44-78        
           

Sub systems - comfort - convenience
I couldn't find these items
 elsewhere in the Ford list

Group 48        
Heater 48-3       part #s control valve & blower motor
Air conditioning
(air conditioner, A/C)
48-6      

X

change to chrome compressor

Horn, also add-on horns 48-7 adjust  Aoogah horn      
Radio 48-9        
Windshield wipers / washers 48-12 some info

 wiper types used

  wiper blades and arms

78 wiper motor, gears, etc.

Mirrors - interior & exterior 48-16

outside mirrors

source of outside mirrors

     
Cruise control. 48-66       I only heard of one car that had this. Don't know if it was factory or after market.
           
Item  number  General or all  International Ford to 1974 Replicar 1976-81